Batch High Shear Batch Mixer

Abster batch high shear mixer series is composed of frame, rotor and stator. Driven by the motor, the machine generates strong centrifugal force at high speed. Meanwhile, the material is simultaneously drawn into the working chamber. The flow route is upper and lower feeding areas of the working head from the axial direction. The strong centrifugal force throws the material from the radial direction. And, the material flows into the narrow and precise gap of shearing parts.

In addition to the violent motor movement and liquid shear, the raw material also will experience extrusion, impact, tearing and friction, then constantly cycle up and down tumbling during the whole process.

Due to dead angle and whirlpool, the upper material may be difficult to move into the shear head. Therefore, the shear head has a claw and two-way suction structure to avoid above problem by generating strong centrifugal force. Meanwhile, the rotor works at high speed of 15 m/s to 40 m/s. Subsequently, strong mechanical, hydraulic shear, liquid layer friction and impact tear occurs.

At the same time, the medium and fluid constantly flows from the stator slot hole. When the flow meets the container wall resistance, it changes the flow direction. After that, the upper and lower two strong turbulent wheezing flow forms. As a result, the medium and fluid repeatedly moves from the shear head up and down for homogenizing. After numerous cycles, the high shear batch mixer rapidly crushes particles into sub-micron finesse. And, it disperse, mix, emulsify and homogenize particles with fluid in a short time.

Work Head of Batch High Shear Mixer

 

 

For a batch high shear mixer, different shear heads with different shapes have different mixing effects. According to the actual working conditions, users can choose different stator heads to meet different processes:

Mesh Shape

It is suitable for mixing low-viscosity liquid with the highest shear rate. Further, it is most suitable for the preparation of emulsion and the crushing and dissolving process of small particles in liquid.

Long Hole Shape

Suitable for rapid crushing of medium solid particles and mixing of medium viscosity liquid. Long hole of batch high shear mixer head provides the maximum area of good circulation for surface shear.

Round Hole Shape

Ideal for general mixing or crushing of large particles. The original hole in the stator head provides the best circulation of all the stator. In addition, it is suitable for handling materials with higher viscosity.

Model	FL1.5/2.2	FL2.2/4	Frame FG250		Frame FG350		Special Form
			FL5.5/7.5	FL11	FL15	FL22	FL45	FL90
	FX1.5/2.2	FX2.2/4	FX5.5/7.5	FX11	FX15	FX22	FX45	FX90
Motor power,kw	1.5/2.2	2.2/4	5.5/7.5	9/11	9/11/15	18.5/22	32/42	90
Speed,rpm	0-1200	0-1200 /1065/ 2130	0-1200 /1065/ 2130	0-1200 /1065/ 2130	0-1200 /1065/ 2130	0-1200 /1065 /2130	0-1200 /1065/ 2130	1000  (adjustable)
Mixer diameter,mm	150	200-300	250	250-280	250-300	350-400	450-500	600
Lift height,mm	500	800	900	900	1100	1100	1600	1800
Hydraulic pump power,mm	0.75	0.75	0.75	0.75	1.1	1.1	2.2	2.2
Capacity, L	<50	<200	<400	<500	<800	<1200	<2000	<5000
Weight, KG	300	500	700	800	1200	1500	2500	4000
Size-A	1200	1700	1820	1820	2400	2400	2800	3400
Size-B	1000	1500	1800	1800	2200	2200	2700	3000
Size-C	515	650	900	900	1100	1200	1465	1600
Size-D	400	500	750	750	900	900	1100	1200