Syrup and Suspension Mixing Vessel

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Syrup and Suspension Mixing Vessel

 

Syrup and Suspension Mixing Vessel

Application

Syrup and Suspension Mixing Vessel or Syrup Mixing Vessel uses for preparation of Pharmaceutical Syrup & suspensions. Vessel having paddle shaft agitator which rotates in clockwise direction for homogenious mixing of sugar syrup with other components. Top mounted or bottom mounted motor operations can be provided as per requirements. All contact parts fabricated from high grade stainless steel 316 or other FDA approved materials for easy sterilization and contamination free operation. Adinath International is well known pharmaceutical syrup mixing vessel manufacturer in India offering syrup mixing machine that come handy in producing syrups, oral liquid and oral suspensions.

We provide end to end solution, with which we offer automatic syrup manufacturing plants with along with necessary validation support. Our liquid oral mixers use for array of applications such as oral liquids manufacturing, sugar syrup manufacturing, oral suspensions productions, emulsions manufacturing and inverted sugar syrups manufacturing.

As a leading suspension mixing vessel exporter, our range expand to syrup filtration machine, syrup transfer pump which can attached with the syrup mixer for inline operations. Our whole range of syrup and liquid oral mixer carries from 10 liters to 10,000 liters size.

Salient Features of Suspension Mixing Vessel

  • Top mounted or bottom mounted agitator options.
  • Comply as per cGMP and validation support.
  • Easy to remove parts design for autoclave and sterilization.
  • Sugar melting vessel equipped with a mixing stirrer.
  • Syrup manufacturing vessel with stirrer.
  • Storage tank with stirrer.
  • Top mounted stirrer.
  • Equipped with helical type gearbox.
  • Castor wheels provided for enhanced portability of the equipment.
  • Basket filter and transfer pump.
  • Automatic control panel.
  • Zero hold up filter press.
 

Techical Specification

 
Description Specification
Capacity 5 Liters to 20000 Liters
Power Supply 0.5 H. P. to 75 H. P.
Power Voltage 440 volts, 3 phase, 50 hertz
Gearbox Helical type / similar
Stirrer Type Pitch Type Stirrer
Stirrer MOC Stainless Steel 304/316/316L
Stirrer RPM 150 RPM adjustable through VFD
Stirrer Mounting Orientation Top Mounted
No. of blades Two
Shaft Diameter Suitable Diameter

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The individual vessels insures proper controls for the sugar syrup preparation, transfer of exact amount of active ingredients and control on the time and temperatures for the processes as per the SOPs for the products.

Also the system ensures adaptability for various types of formulations, suspensions and products, thus makes it suitable for future scalability of products, as also additions of products in varied formulations

SALIENT FEATURES

  • The plant is designed as per the CGMP and FDA guidelines.
  • Completely closed system as per GMP requirements.
  • Process control for individual items at each level of production.
  • Integrated system makes it easy to operate and clean.
  • All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.
  • The primary syrup and main manufacturing vessels are provided with jacket for heating/cooling operations. The jackets are provided with mineral wool insulation for preventing heat loss.
  • All three vessels are provided with bottom entry stirrer with mechanical seals.
  • The stirrers are provided with variable frequency drives (vfd) for speed control as per SOP.
  • Internal removable baffles are provided in the vessels for gentle vortex-free agitation.
  • INLINE emulsifier provided for the main preparation vessel for suspension preparation and emulsification of the products.
  • The mechanical seals are provided with “water flow switches” for seal protection
  • The gaskets are food grade silicon, conforming to GMP guidelines.
  • Inbuilt temperature controller for the primary and the main manufacturing vessel for product temperature control.
  • Separate filtration system for the primary syrup and final product ensures two stage filtration.
  • All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.
  • All valves are tri-clover type ball valves in S.S. 316 quality
  • The pipeline is provided with suitable points for product sampling and inline cleaning.
  • All vessels are provided with “spray ball” for CIP and SIP.
  • Central control panel for controlling all the processes of the plant.
  • A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

Optional Features

  • Vacuum loading system for the primary sugar preparation vessel.
  • Load cells with control unit for the primary syrup and main manufacturing vessel.
  • Lobe pump for transfer of final product to the filling room.
  • Top entry stirrer with mechanical seal.
  • PLC based panel with touch screen MMI and menu options for the panel.
  • Magnetic / Ultrasonic level indicator for all vessels.
  • Additional jacketed vessel with homogenizer for preparation of additives, actives as per requirement.
  • Diaphragm Valves for all the vessels.

The machine is designed as per GMP standards and consists of Stainless Steel frame structure with Stainless Steel contact parts.

Integrated with the filler, under the hopper is the vacuum system that provides a dust free passage of stocks to the containers. The system also gives efficient and smooth running of the disc when uncoated tablets are counted.

Salient Features

  • With advanced vibration and multi-channel feeder
  • Computer control with active image counting
  • Transfer the bottle automatically with slat type conveyor
  • Performs system test automatically
  • Automatically Stop System
  • Easy to setting change parts for different size bottles
  • Counter differences with less than 0.1%
  • Full-set protective device keep operation fixed and reliable
  • Intellectual touch screen control system which is easy to control
  • Stable operation with lower noise.
  • Easy to dismantle with a minimum amount of parts for clean up

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